Self Bonding Enameled Wire

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500.00 - 900.00 / Kilogram

50 Kilogram (MOQ)

Business Type Manufacturer, Exporter, Supplier, Trader
Application Electrical Winding Applications
Type Enameled Wire
Material Copper
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Product Details

Color
Natural Copper Color
Packaging Type
Spools
Temperature Rating
Up To 200°C
Diameter Range
0.1mm To 2.5mm
Insulation Thickness
0.01mm To 0.5mm

Our Self-Bonding Enameled Wire combines the excellent insulation properties of standard enameled wire with a special outer bond coat that can be activated by heat, solvent, or both. This advanced wire eliminates the need for additional binding materials during coil formation, offering a cleaner, faster, and more efficient winding process.

 

Key Features

  • Dual-Layer Coating: Base enamel insulation with an outer self-bonding layer.
  • Bonding Methods: Can be activated by hot air, oven heat, alcohol-based solvents, or electrical current (depending on the application).
  • Strong Adhesion: Ensures compact and vibration-resistant coils without using tapes, varnishes, or other binders.
  • Thermal Class Options: Available in Class 130, 155, 180, and 200.
  • High Flexibility: Maintains excellent winding properties even after bonding.
  • Available Types: Round and rectangular wire in copper (and available in aluminium on request).

 

Applications

  • Voice Coils
  • Electric Motors (Small and Micro)
  • Transformers (especially for audio and instrumentation)
  • Relay Coils
  • Inductors and Sensors
  • Hearing Aids and Medical Devices

 

Benefits

  • Faster coil production and simplified assembly
  • Cleaner finish with no residue or additional bonding materials
  • Enhanced mechanical strength and resistance to vibration
  • Ideal for compact and high-precision winding applications

 

Need technical guidance or custom sizing?

Contact us today to discuss your requirements. Our team will assist you with technical details, price quotes, and delivery timelines.

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